UV Coating Machine Solution
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UV Coating Machine Solution

Views: 0     Author: Site Editor     Publish Time: 2023-03-27      Origin: Site

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Starsplas manufactures two types of UV coater: standard UV coater and ultra scratch-resistant UV coater. Super resistant scraping UV glazing machine is the upgrade technology of standard UV glazing machine. A UV coating is a surface treatment that cures by ultraviolet radiation, or protects the underlying material from the harmful effects of such radiation. UV paint is a very glossy, glossy liquid paint that is applied to the surface of printed paper and cured on a printing press or special machines that use ultraviolet light. The coating hardens or cures when exposed to ultraviolet radiation.

Advantages of UV coating

1. Very high gloss

2. High definition

3. Go green

4. Instantaneous drying time under ultraviolet irradiation



Technical parameter:

Standard UV coating machine

Component

Length(m)

Power(kw)

Dust removal

2.5

2.42

Heating dryer

6

28

Single roll coater

2.2

6.75

brush

1.6

6.8

Heating dryer

6

28

UV lamp

2

8

Transmission machine

2

0.4

Machine length (m)

23.5

Power (kw)

170

Production cost ($/m2)

1$/m2



Ultra scraping UV coating machine

Component

Length (m)

Power (kw)

Single roll coater

2.2

6.75

UV lamp

2

8

Transmission tape

2

0.4

Single roll coater

2.2

6.75

Heating dryer

6

28

Five light dryer

3.5

53.3

Transmission machine

2

0.4

Machine length (m)

42.2

Power (kw)

189

Production cost ($/m2)

0.7$/m2


Comparison between standard UV coating machine and super scratch resistant UV coating machine

1. Save extrusion production cost from wear-resistant layer:

The standard wear-resistant layer is 0.3 mm ($0.6 / m2) for residential and 0.5 mm ($0.9 / m2) for commercial use.

Now, we only need 0.2mm or even 0.1mm, even some factories will only use printed film. How much will we save? The commercial floor is 66.7% per square meter, so we can save at least 0.3$per square meter;

2. Using leds (2 years or more) saves maintenance costs compared to traditional lights (1 month or less).For example, if we replace conventional lights once a month, it would cost about $19,200 to replace 96 lights ($200*96 lights) once a year. Save at least $38,400 over two years by using LED UV.


Application

UV coating machine is widely used in many places, such as film (PP/PET/PE/PVC), paper, cardboard boxes, textiles, PVC floor, tape, etc.



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